Reshoring Boom in U.S. Healthcare Driven by Tariffs and AI

Washington, D.C., Wednesday, 2 April 2025.
A Black Book study shows U.S. healthcare reshoring is accelerated by tariffs and geopolitical factors, with automation and AI enhancing domestic manufacturing, boosting job creation.
Accelerating Domestic Production
A comprehensive Q1 2025 survey by Black Book Research reveals a significant shift in healthcare manufacturing dynamics. The study, which gathered insights from 60 pharmaceutical and biotech manufacturing executives, demonstrates mounting momentum for U.S. healthcare production reshoring [1]. This trend gains additional urgency as the U.S. currently imports more than 80% of its active pharmaceutical ingredients (APIs) from China and India, exposing critical vulnerabilities in the supply chain [1].
Technology-Driven Transformation
The reshoring initiative is being powered by advanced automation and artificial intelligence, with 96% of U.S.-based executives and 94% of offshore respondents planning to implement highly automated platforms in their new or expanded U.S. facilities [1]. This technological revolution comes as the U.S. administration prepares to announce new ‘reciprocal’ tariffs on April 2, 2025, following previous measures targeting China, Mexico, and Canada [2]. The convergence of automation and trade pressures is reshaping the manufacturing landscape, with companies leveraging smart factory infrastructure to offset higher domestic operational costs [1].
Employment and Economic Impact
The reshoring movement has already shown significant economic impact, with approximately 350,000 jobs announced in reshoring and foreign direct investment (FDI) initiatives during 2024, where medical and pharmaceutical manufacturing accounted for 14% of the total [1]. According to Doug Brown, Founder of Black Book Research, ‘Reshoring doesn’t mean reversing automation - it means rethinking workforce needs’ [1]. The Center for Strategic and International Studies (CSIS) confirms this trend, noting that job creation remains a significant benefit, particularly in skilled manufacturing roles [3].
Regulatory Challenges and Future Outlook
Despite the momentum, companies face significant hurdles in their reshoring efforts. The survey reveals that 97% of U.S. executives cite regulatory complexity among their top three reshoring challenges [1]. However, most acknowledge that this oversight contributes to higher product quality and public trust [1]. As healthcare spending is projected to reach $6.8 trillion by 2030 [1], the success of these reshoring initiatives could significantly influence the industry’s future resilience and innovation capacity.